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Overview

Soda ash in your life

It would be hard to go anywhere in today's world without being close to a product produced with or containing soda ash, because soda ash, known chemically as sodium carbonate (Na2CO3), is used virtually everywhere and has been a key raw material for thousands of years.

The Egyptians, for instance, made glass containers by a method that involved soda ash as early as 3,500 BC. The early Romans expanded its use beyond glass as an ingredient in medicine and bread. And why is it called soda ash? Burned seaweed ashes were an early source of sodium carbonate. It was often called soda ash or simply, soda.

Today, soda ash is an essential ingredient in many familiar products, such as glass, soap, powdered detergent, paper, textiles and even food. In fact, it is such a basic material that government and commerce agencies apply soda ash production statistics to gauge the health of the economy.
Tata Chemicals North America makes a high quality soda ash that is in demand by several industries in the US as well as the export market. All of the soda ash produced in the US is natural soda ash, which requires much less energy, capital and raw materials than synthetic soda ash production, and is a significantly less-costly process.

Clear as glass

According to the US Geological Survey, approximately 30 per cent of domestic soda ash shipments are for glass production, including flat glass and mirrors, bottles for beverages, jars for food, insulation, televisions, lighting, glassware and labware.

Most glass manufactured is the soda-lime-silica type. Silica (ie sand) is the glass forming oxide, lime imparts chemical stability and the soda ash acts as the fluxing agent. Soda ash is an essential constituent that reduces the furnace temperature necessary to melt the silica, thus reducing the energy required to produce glass. It is generally used to supply the bulk of the alkali element because it is the most cost effective source of Na2O. Dense soda ash is generally preferred over light ash in glass manufacture because the particles are of a similar size to silica sand. This enables a homogeneous mixing of raw materials and results in a high quality end product. Read more

Raw chemistry

Another 15 per cent of demand comes from the domestic chemical processing industry, where soda ash is a source of sodium ions in the production of sodium phosphates, sodium silicates, chrome chemicals and photographic chemicals. It is also used in the production of sodium bicarbonate (also known as baking soda), which is an essential ingredient in the beverage, coatings, detergents, food, dialysis and personal care markets.

In several of these applications, soda ash and caustic soda can be used interchangeably as raw materials, though typically soda ash has a cost advantage over caustic soda. Read more

Soap

Soda ash is an important ingredient because it functions as a builder in the formulations of soaps, detergents and other cleaning compounds. It also adds benefits as an agglomerating aid, a carrier for surfactants and as a source of alkalinity for pH adjustment. Read more

Other uses

Other US domestic markets include water treatment, where soda ash helps control pH levels and softens water; and paper making, where soda ash softens wood chips and controls the pH level in the pulp cooking process. Read more

Soda ash exports

Exports account for approximately 40 per cent of US soda ash shipments. Major export markets include Asia, Europe and Latin America.

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