| |
A wealth of wellness
November 2008
Tata Chemicals has gone from being the
flavour of the year to becoming a parable for our times due
to good, old fashioned business virtues of vision, competence
and teamwork
"May you live in interesting times." Despite the
gently hopeful cadence, the Chinese mean this as a curse when
they say it. For Tata Chemicals, though, it is a blessing
that has blossomed in full measure, signalling the global
coming of age of the company.
Tata Chemicals has been quietly efficient, thoroughly competent
and steadfastly focused as it expands and recasts its operations
and objectives, establishing a presence in striking new geographies,
finding fresh business opportunities within existing spheres
of capability, and laying the ground for a future where research
and innovation deliver consistent excellence.
The long haul back from the brink, where it found itself in
2000, has been for Tata Chemicals an odyssey of adventure,
discovery and the realisation of the potential it always possessed.
Over the last four years the company has secured a compound
annual growth rate of 31 per cent, increasing revenues from
Rs1,535 crore in 2003-04 to Rs5,982 crore in 2007-08, with
profit after tax rising from Rs197 crore to Rs513 crore over
the period.
Going global
Tata Chemicals has, just as impressively, spread its wings
to Europe, Africa and the Americas during this time, reaching
a revenue-sharing split that, in the first quarter of the
current financial year, stands at 47 per cent from the Indian
market and 53 per cent from international operations. In 2007
the company achieved its highest-ever numbers in almost every
sales category, from soda ash (its principal product in the
chemicals sector) and branded salt (in consumer products)
to urea and agricultural services (part of its fertiliser
business).
The chemicals tag in its name is a bit of a misnomer, because
this is a company that does a lot more than produce chemicals.
Fertilisers or the crop nutrition and agri business,
as it is now called pulled in 46 per cent in revenues
for Tata Chemicals in 2007-08. This figure could rise further
still as Khet Se, the fresh farm products joint venture with
the Irish company, Total Produce, begins to flower. Then theres
the packaged salt segment, where Tata Chemicals' market share
now stands at 54 per cent.
There has been enormous change in Tata Chemicals over
the last five years, says the soft-spoken Homi Khusrokhan,
who took over as the companys managing director in 2004.
What is remarkable is we have achieved all that we have
with the same team of people that came together in 2000 to
undertake a turnaround in the company. It reflects the ability
of a well-chosen team to change gears when needed.
Mr Khusrokhan draws attention to the three cultural
pillars that have raised Tata Chemicals to heights not
previously scaled: proactive cost focus (which was truly required
during the turnaround), agile execution (this has been of
particular relevance to the companys acquisitions) and
inclusive collaboration (teams working together and coming
to terms with their business environment). Add to that a fourth
pillar, enduring care, which means nurturing its people, the
environment and the larger cause of sustainability. This ethos
is embodied in the tagline, The Human Touch of Chemistry,
that the company has adopted for itself.
 |
The acquisitions play
The acquisitions chapter is an integral part of Tata Chemicals'
revitalisation story. The first big one was the extension
of the companys fertiliser business into phosphates
through the merger with Hind Lever Chemicals in 2004. This
was followed, in 2005, with the purchase of a 33-per cent
equity stake in Indo Maroc Phosphore (IMACID), Morocco, which
ensures a constant supply of phosphoric acid and access to
the North Africa and Middle East regions for fertiliser manufacturing.
 |
Both acquisitions pale in comparison with the $180-million
buyout from a venture-capital consortium of the British company
Brunner Mond in December 2005. Established in 1873, Brunner
Mond was once part of the mighty Imperial Chemical Industries
which owned the Magadi Soda Company, a Kenyan enterprise that
sits on a goldmine of natural soda ash in East Africas
Rift Valley. Brunner Monds credentials are commendable:
it works with 1,500 customers, has plants in England and Holland
and is Europes second largest producer of soda ash.
 |
The Brunner Mond acquisition was eclipsed by Tata Chemicals
purchase in March 2008 of General Chemical Industrial Products
(GCIP), an American powerhouse that is one of the worlds
largest manufacturers of soda ash. This audacious acquisition
has made Tata Chemicals the second-largest soda ash company
in the world (with an output of 5.5 million tonnes per annum)
while enhancing its access to natural, low-cost soda ash.
Additionally, GCIP provides Tata Chemicals with crucial insulation
if there is a downturn in the commodity cycle. It also gives
the company a presence in all four major continents.
I dont think well ever regret buying GCIP,
says Mr Khusrokhan of the $1-billion acquisition that was
completed in 15 days flat. It makes us better equipped
to face the future. I see it as the beginning of the process
of becoming the worlds premier chemicals company. Thats
a difficult task for what is essentially a one-product company,
but we will get there. What will this mean? It will mean having
the best people, the best processes, the best products and,
perhaps, the best customers.
Coming together
How does the Tata Chemicals tale play out from the point of
view of the acquired? Going forward, I see Magadi Soda
retaining its identity, albeit under the wider umbrella of
Tata Chemicals, says James Mathenge, the managing director
of the Kenyan company. We have a distinctive brand and
it does not make sense to abandon it. We debated this when
the acquisition happened and the thinking has been to sustain
the brand, simply because it has a lot going for it.
GCIP president and CEO DeLyle Bloomquist talks up the marriage
with Tata Chemicals in terms of increased scale and improved
access to resources. Kenya, India, Europe the
trick is to coordinate the activities of our operations so
that we can maximise their potential, he says. Our
access to capital and to additional people and personnel,
to the engineering and management domains, is another advantage
of being part of Tata Chemicals. The Tata reputation is sterling
within the soda ash industry and so is GCIPs. We can
all get stronger thanks to us coming together.
Tata Chemicals has encouraged us to modify our approach,
from the cost-cutting culture that had become the norm over
the last 20 years to one of growth and high aspiration,
says John Kerrigan, Brunner Monds managing director
(Europe). Since the takeover we have been encouraged
to make substantial investments in developing our value-added
businesses; this after we had spent the previous 10 years
on sustenance investment. I think Tata Chemicals gives us
the potential to be able to respond swiftly to opportunities;
they are almost breathtaking in the speed with which they
react to an opportunity.
Mr Khusrokhan goes the extra yard to dispel the impression
that Tata Chemicals acquisitions have been merely growth
for growths sake. Each has had a strong strategic
logic: Brunner Mond was an attempt to migrate the skills and
experience we had in soda ash onto a larger and more relevant
international canvas. It gave the company access to global
customers, new geographies and its first major source of natural
soda ash, in Magadi. The GCIP acquisition gives us access
to more natural soda ash, it expands our reach to Latin America,
and it allows us to participate in the trade flows of soda
ash around the world.
 |
Theres more in the chemicals basket at Tata Chemicals
than soda ash, as R Mukundan, executive vice president, chemicals,
is quick to point out. We are the worlds third-largest
player in sodium bicarbonate and our consumer products business
has grown from a single-brand offering to multiple brands
with products at several value points, he says. Through
consumer products we have depth of penetration in the Indian
market and through industrial chemicals we have our global
breadth. Our senior leadership comprises a team drawn from
the United States, Kenya, Britain and India. In essence, this
is a story of business transformation in multiple dimensions,
of scale, scope and diversity.
Fertilisers to crop nutrition
Transformation of a different kind is also the theme for the
other, less visible, half of the Tata Chemicals business bouquet,
crop nutrition. Favourable changes in the Indian governments
policy on the pricing of fertilisers, the mushrooming and
rising influence of the Tata Kisan Sansars a network
of resource centres that offers agricultural products and
solutions through some 600 outlets and connects to more than
3 million farmers and the launch of Khet Se, the food
produce joint venture, have injected vitality to and refocused
attention on a business long seen as playing second fiddle
to its chemicals sibling.
 |
We renamed the business because we were going beyond
fertilisers and giving the farmer services and solutions,
says Kapil Mehan, executive vice president, crop nutrition.
We started looking at the business differently, from
the farmers perspective rather than from a production
point of view. And that really has been a mindset change.Adds
Mr Khusrokhan, We are, in a way, doctors of soil health;
we can do so much more than sell just fertilisers through
traders.
Mr Mehan reckons Tata Chemicals and other companies in the
farming space can help ease the crisis in Indian agriculture.
The problem has three parts: first, productivity is
not growing as it should; second, our farmers are not able
to connect well with markets; third, farmers dont want
their children to be farmers; they want a better lifestyle
for their kids and they think only the city can deliver that.
We at Tata Chemicals are trying to counter the negatives
by finding new and customised services and solutions for crops,
by scouting the world for new produce [fruits and vegetables]
that can be cultivated in the Indian environment, and by developing
the skills and competence of our field force so that they
can be of real use to farmers. Mr Mehan says further
changes in government regulations would be welcome. We
feel the time has come to free this industry of price control.
 |
Fresh food idea
The Khet Se enterprise is aimed at providing farmers with
just the kind of backing they need. A cash-and-carry business
with state-of-the-art facilities for the sourcing, packaging
and distribution of fresh fruits and vegetables across India,
it has kicked off operations with a distribution centre in
Malerkotla, Ludhiana. A second centre is scheduled to open
in Mumbai by the end of 2008 and there are expected to be
20 such centres in three years. We source directly from
farmers and deliver directly to retailers, says Mr Mehan.
We have apples coming in from Himachal, bananas from
Jalgaon and grapes from Nasik.
Tata Chemicals, which took the better part of two years to
cement the Khet Se partnership with Total Produce, sees the
venture as addressing the farmers difficulties in reaching
his fruits and vegetables to the retail market. This means
eliminating middlemen, getting a better price and sustaining
the quality of the product through delivery to the end consumer.
We felt we could succeed if we created a structure where
we teach the farmer how to grow better crops, how to deal
with post-harvest issues, how to reduce the chances of bad
handling and how to feed his produce into the retail market.
The Tata Kisan Sansars have been vital in making the Khet
Se initiative a promising prospect. The Sansars are
a phenomenal platform for the company, says Mr Khusrokhan.
They may not be vitally important to Tata Chemicals
bottom line, but they are fundamentally important to the way
we do business in the agricultural space. The fresh produce
business is attractive for us because of the excellent relationships
we have built with farmers over the years. There is more than
mere commerce here.
Tata Chemicals is not just focused on the here and now. It
is looking ahead into the future. The medium for this effort
is the innovation centre it has established in Pune, and the
areas being concentrated on are biotechnology and nanotechnology,
with crop genomics and biofuels thrown into the mix.
In terms of R&D this is a modest beginning but
the centre has all the ingredients needed to ensure longer-term
success, says Mr Khusrokhan. The idea of creating
it was founded on the premise that, over the next five-ten
years, the chemicals industry will be faced with several challenges
on issues such as shortages of energy, water and other natural
resources, and of course, climate change; we will have to
develop cleaner and greener processes. Additionally, we need
to develop a new range of products that can be a third stream
of offerings, outside of soda ash and fertilisers. One of
the areas we have now entered is biofuels. This business has
a good fit with Tata Chemicals because it sits squarely within
the intersection between chemistry, agriculture and technology.
People dynamic
In all of these and other initiatives, the people dynamic
remains central to Tata Chemicals' philosophy of The
Human Touch of Chemistry, which is rooted in a continuing
commitment to the communities around its facilities, the environment,
its workforce and even the new business areas that the innovation
centre explores. The outcome manifests itself in myriad ways:
meeting the needs of the poor in health and education, livelihoods
and conservation; emphasis on workplace safety; employee engagement
programmes among them Home Shanti Home, which is about
not staying back in office after 6.30pm environment
partnerships with the Wildlife Society of India, the Bombay
Natural History Society and the Energy and Resources Institute;
and minimising the companys carbon footprint. The
goal is to practise green chemistry, says Mr Khusrokhan.
Success has not been a constant for Tata Chemicals, which
has had to deal with its share of setbacks and challenges
even in what has mostly been a time of renewal and rejuvenation.
Delays in commissioning the new plant at Magadi in Kenya have
taken their toll and the steep rise in the costs of inputs,
in both the chemicals and fertilisers businesses, has been
a big burden. Then theres the threat posed by the global
economic meltdown.
We are in a turbulent period once again and we are
being cautious in our approach, says Mr Mukundan, but
we believe we will emerge from this scenario in a stronger
position. We need to look at adjacent business opportunities
more closely than ever before. This could lead us into new
areas, even the next stage in the transformation of Tata Chemicals.
Brunner Monds Mr Kerrigan does not see any deep dips
in the short term, but he qualifies his forecast. The
wider view in Britain right now is that we are in danger of
talking ourselves into more trouble than necessary. The only
true certainty, though, is that all predictions will be wrong.
Whatever the challenges may be, the way forward for Tata
Chemicals is clear enough: completing the integration process
at GCIP, improving operations at Brunner Mond and Magadi,
upping capacity utilisation levels across its plants, building
the fresh produce and biofuels businesses, and growing its
sodium bicarbonate business.
One of the challenges before Tata Chemicals today is
to ensure that we do not become complacent, says Mr
Khusrokhan. What is gratifying is that, despite our
considerable achievements, we continue to be a restless bunch
of people, seeking to expand, doing innovative things and
being in perpetual motion. This is a company that likes to
reflect, to learn from its experiences and the experiences
of others. This is a happening place. Whoever said youre
better off not living in interesting times?

|